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switch machines replacement project

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switch machines replacement project

union station rail corridor upgrade

status: completed

Union Station is Canada’s busiest passenger transportation hub, with approximately 200,000 GO Train commuters passing through every day. As a vital part of the journey in and out of Toronto, Metrolinx and the City of Toronto are working together in restoring it to make it easier for passengers to move about quickly and comfortably.

As part of the Union Station signalling system upgrades project, 183 switch machines (the mechanism that moves the switch) were replaced within the Union Station Railway Corridor (USRC). These essential modernizations allow for increased train speeds in and out of Union station, giving customers more train trips with shorter travel times. Upgrade of switches was completed on time.

The project scope included the installation of ALSTOM’s Grand Master 4000A (GM) and 5E switch machines along with associated infrastructure components to replace old 5A type switches.

Each new GM switch required new cabling, testing, commissioning, and integration with a Vital Processor Interlocking Control System (VPI). Within the Cherry St. interlocking, existing bungalows and a VPI supported the additional switches. However, supporting the project at the John and Scott St. interlockings required new bungalows, Central Interface Locations (CILs) and Integrated Vital Processing Interlocking (iVPIs) to be installed to support the new switch machines.

TTR worked with Metrolinx during the installation of the Grandmasters and 5Es and associated infrastructure. TTR was the project manager for all construction activities for this project. In this role. TTR was responsible to manage and update drawings as provided by the design engineering firms, procurement of all 3rd party services through multiple bids, and provided regular project updates to Metrolinx.

Other works included:

  • Signals work: TTR signals personnel completed the installation of the switches and necessary signalling infrastructure including cables, bungalows/ CILs and their contents. TTR worked with HDI to make all the necessary connections from the switches, through the applicable junction boxes and bungalows to the towers and to test and commission new appliances.

  • Flagging: TTR ensured that all construction activities will be properly protected with flagging resources. The executed plan provided 1 dedicated flagman throughout the period of work.

  • Locates: TTR provided all locate services for the project to ensure that all existing cabling infrastructure is considered upon the commencement of any excavation/ digging work. This has led TTR to locating existing railway utilities or arranging for third party locators to locate their utilities within the work area. The plan provided for 1 dedicated locator throughout the period of work.

  • Track Work: Support for installation of switches and associated infrastructure by signals department and installation of 203 A&B and 592B turnouts.

The cutover, replacement and testing & commissioning of the new switches required a total of forty separate work sequences (stages) during week-end hours from Friday night till early Monday morning; this permitted minimum disruption to GO Transit train movement schedule and maintained operational service levels not disrupted commuter travel.

TTR continues to assist in the modernization of the switching infrastructure to allow for the optimal operation of train movements within the USRC. As the maintainers of the Corridor for the past 120 years, TTR takes great pride in the work done and continues to do for Metrolinx and has received acknowledgement and appreciation for its signal and communications department.

Image of TTR railway track workers working on a track that is in flames

Railway maintenance Services We've provided

TTR in action

Toronto Terminals Railway has delivered a wide range of railway maintenance projects including track repairs, switch upgrades, signal maintenance, and emergency response services. Each project reflects our commitment to safety, efficiency, and keeping rail systems running smoothly in all conditions.

Choose a project to learn more.

Roberts Bank Expansion - Deltaport, BC
Don Yard leads phase 1 / phase 2
strachan avenue grade separation
Switch Machines Replacement Project (SMRP)
The DSS (double Slip Switch) Project
USRC Maintenance Contract

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